Designing

The equipment we manufacture are made with industry leading standards, designed using the latest CAD technology. We use the latest of CAD / CAM softwares and Simulation software besides PV-Elite software used for equipment design and validation. The mechanical and process designing is carried out through our associate company.

Our pressure vessels confirm to construction codes such as:

 

  • ASME BPVC Section VIII Div. 1 & 2

  • API - 650 

  • TEMA

  • IS standards

  • DIN

  • EN 13445

  • PED 5500

Design Softwares we use:

  • AutoCAD 

  • SolidWorks 3D

  • SolidWorks CAM

  • SolidWorks Simulation

  • Intergraph PV Elite

 

 

Construction / Craftsmanship

Backed by years and years of experience, elaborate discussions prior to manufacture, and highly experienced and skilled welders, fitters and riggers ensure that the products manufactured are of world class quality, in the shortest possible time without rework. 

 

The use of latest cutting edge technology, continual updation of procedure qualification records, strict in-manufacture quality control ensures that the equipments manufactured are as per Quality Assurance Plan, and quality exceeding customer expectations. Steelcon is having in-house assembly facility or agitator trial, which includes speed runs at variable speed, balancing, air run, hydro test and alignment.

 

 

Material of Construction

Steelcon Engineering is capable of working with various Materials of Construction such as:

  • Stainless Steel

  • Carbon Steel

  • Low Alloys

  • Duplex / Super-Duplex

  • Aluminium

  • Copper

  • Exotic Materials such as:

    • Hastelloy*

    • Monel**

    • Inconel**

    • Incoloy**

    • Alloy-20

    • Sanicro*** 28

    • Pure Nickel

    • Titanium etc.

  • Specialized jobs like Metallic Explo-bonding, Lead bonding, FRP, Rubber lining, Halar and PFA coating etc . also done as per the client’s requirement.

*     Hastelloy is a Trademark of Haynes International Inc.

**    Monel, Inconel and Incoloy are Trademarks of Huntington Alloys Corp.

***  Sanicro is a Trademark of Sandvik AB.

 

Welding Technology

There is continuous technological advances taking place in welding and our customer centric philosophy warrants that we use the latest technique for manufacturing. We ensure that our welders are skilled with the latest technology and also as per ASME Section IX and / or EN ISO 3834-2. Our highly qualified team has particular expertise in working with reactive metals, high nickel alloys and stainless steels all of which are utilized for their resistance to corrosion and / or elevated temperature. 

 

All welding procedures are tested, approved and certified to International Standards; ASME Section IX, EN ISO 3834 Part 2 and often additional and more stringent testing is conducted to comply with client’s specifications.

 

 

Inspection and Quality Control

Backed by years and years of experience, elaborate discussions prior to manufacture, and highly experienced and skilled welders, fitters and riggers ensure that the products manufactured are of world class quality, in the shortest possible time without rework. 

 

The use of latest cutting edge technology, continual updation of procedure qualification records, strict in-manufacture quality control ensures that the equipments manufactured are as per Traveler / Quality Assurance Plan, and quality exceeding customer expectations. Steelcon is having in-house assembly facility or agitator trial, which includes speed runs at variable speed, balancing, air run, hydro test and alignment.

We have in-house certified ASME NDE Level II Personnel trained in LPT, RT, UT, MPT and VT.  All NDE performed is in accordance with requirements of ASME Section V and / or DIN EN ISO 9712. 

Consultant and Inspection Agencies

Steelcon is privileged to work with various consultants and Third party inspection agencies as per client’s recommendation to meet and ensure the desired quality standards. The limited list is as per below:

 

Consultants

 

Toyo Engineering India Private Limited

Jacobs H & G Private Limited

Bertrams Chemical Plants Limited

Mott Macdonald Private Limited

Thyssenkrupp India Private Limited

Electro-mech Engineering Enterprises

Zeppelin Systems India Pvt. Ltd.

Quanta Process Solutions Pvt. Ltd.

Shroff Engineering Consultants

Tata Consulting Engineers Limited

IBI Chematur Limited

Alfa Project Private Limited

Pharma Plan

Bhavi Engineers and Consultants

Ameya Engineers

Pipe Con Consultants

Signate Engineers

Heat Consultants

 

Third Party Inspection Agencies

 

TUV India Private Limited

Jacobs Engineering (I) Private Limited

Lloyd’s Register Asia

Bureau Veritas (India) Private Limited

Electro-mech Engineering Enterprises

HSB Global Standards India

TUV Sud South Asia Private Limited

Zeppelin Systems India Pvt. Ltd.

“V” Design Inspection Services

Chempro Inspections Private Limited

Industrial Inspection Agency

 

 

© 2020 by Steelcon Engineering.

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